ENERGY AND GAS  

• Gas gathering, processing, transmission, laterals, metering, pressure reduction and distribution systems design

• Fuel transportation, storage, and distribution systems design

• Design and specification of process equipment packages

• Single and multiphase liquid and gas pipe flow simulation

• Single and multiphase line sizing

• Gas pipeline flow and thermal modelling

• Centrifugal gas compressor and pump modelling

• Gas expander/compressor selection, modelling and simulation

• Gas storage reservoir modelling

• LPG straddle plant pipeline shrinkage model

• Vertical gas scrubber sizing

• Gas turbine selection

• Gas heater and air cooler design

• Vent stack design

• Air compressor package design

• Constructability and operability review

• Heat transfer modelling and piping design

• Multicomponent gas mixture thermodynamic and transport properties

• Engineering for compressible orifice flows at high differential pressures

• PSV sizing calculations as per AS, ASME, and API

• PSV, PRV, TRV calculation and selection

• Facility and pipeline blowdown thermodynamics

AMMONIA

• Steam systems

• Natural Gas System

• Air systems

• Nitrogen system

• Syn gas system

• Hydrogen system

• Amine system

• Carbon dioxide system

• Sea water system

• Fresh water system

• Desalination system

• Cooling water system

• Waste water system

• Sulphuric acid system

• Ammonium nitrate system

• LPG/NG Flare system

• Ammonia refrigeration system

• Ammonia pipeline and boil off system

• Ammonia jetty, loading

Sustech can take up any fluid process and mineral process systems e.g.

BIOCHAR & BIOFUELS

COMPRESSED AIR ENERGY STORAGE

LITHIUM, GOLD, COPPER, IRON ORE & OTHER METALS

• Thickness calculation

• MAOP, fracture control, energy discharge, penetration, road/rail crossing, buoyancy, upheaval, pipe stress, flow simulation, low temperature calculations

• Network design and route selection in existing residential areas or new developments

• Pipeline alignment sheet and pipeline assemblies drawing

• Pipeline heat transfer model for conductive, convective, and radiant modes

• Pipeline pigging system design

• Pipeline design, engineering & analysis of natural gas & liquid hydrocarbon to AS 2885, EN 13480, ISO 14692, ASME 31.4, 31.8

• Consumer requirement determination, location classification and provision for high consequence areas

• Iro ore and other Slurry pipelines engineering and design

• Water pipelines engineering and design

• Bulk material handling

• Design and specification of rotating machinery package

• Start air receiver sizing

• Orifice flow measurement using Crane and AGA 3 methods

• Engineering for coil springs, transmission shafts and explosion vents

• Rolling contact stress, plate stress, triaxial stress calculations

• Heat transfer through flat and tubular plates calculation

• Engineering for skid lifting and sea fastening, centre of gravity, clevis, padeye

• Jack up, FPSO, fixed leg offshore equipment and facilities engineering

• Tank farm design to AS 1940, tank design and remediation to API 653

• Double-skinned self-containing tanks for combustible and hazardous fluids as per AS 1692, UL 142Rotating Equipment & Static Equipment Design

• Materials & Welding

• Mechanical Handling Systems

• Static equipment analysis

  ·         Heat Exchangers

  ·         Pressure Vessels

  ·         Distillation Column

  ·         Boilers

  ·         Filters

  ·         Heaters

  ·         Pig receivers

• Mechanical equipment package engineering

• Item description Assessment of existing process, plant and equipment design and operations

• Site Surveys & Data Capture

• Engineering to cater owner’s goals and business cases

• Check compatibility with existing plant

• Retrofit & Replacement Design

• Modular design for minimum site work during shutdown

• Design for facilitating maximising offline fabrication

• Shutdown & Turnaround Support

• Operational Readiness

• Master data entry

• Life Extension & Integrity of impacted part of existing plant

• Greenfield and Brownfield Piping engineering design for all fluid systems

• Engineering of Piping, pipe supports, valves, specialty item specifications and rationalization

• Engineering for piping blinds & spades, flange pressure/temperature rating, flange bolting by torque and water hammer calculations; pressure drop calculations

• Writing piping specifications

• Material selections for new fluids

• Full Engineering and modelling/ drafting for support & piping modification design

• Design of wellhead skid, city gate station, field regulating station, isolation, compressor station, scrapper station, laterals, custody transfer metering station, pressure reduction station

• Low pressure distribution

• Design and analysis of structures as per AS 4100, AS 3600, supported in Space Gass and STAADPro

• Design and analysis of various power/process plant buildings and utility builds (workshop, warehouse, storage shed etc.)

• Design of jetty and marine structures

• Design of ship loaders

• Design of offshore skid

• Design and analysis of plant structures, technological platforms, pipe racks and supports

• Design of communication and transmission towers

• Design of substation, including transformer bunds, fire walls, switchyard structures

• Design and engineering of temporary structures

• 3D model development

• Specification and work pack development

• Virtual anchor calculation

• Rail anchor bolt & foundation concrete assessment

• Modularization studies

• Engineering Design and remediation design

• Earthworks

• Drainage Systems

• Roadworks

• Bridges

• Culverts

• Storm water management design

• Design of thrust blocks and anchor blocks

• Design of foundations for reactors, equipment, and tank farms

• Design of water tanks, pits

• Design of guard walls

• Retaining Wall Structures

• Design for integration of power station in remote areas i.e solar, diesel, etc

• Power System Modelling (DigSILENT, ETAP, PSSCAD, PSS/E, etc)

• Building power and earthing requirements to AS 3000

• Substation design

• Transmission and distribution network planning and design i.e above ground 33kV or below ground power lines

• Detail design of circuits and connections for HV, MV and LV switchgear

• Detail cable design i.e routing underground and aboveground, rating, and pulling calculations

• Detail earthing design, layouts and calculations

• Lightning protection design and calculations

• Electrical Drafting i.e Single-line diagrams

• Electrical Design Studies

• Short Circuit

• Load Flow

• Arc Flash

• Harmonic

• Protection Coordination

• Grid Connection

• Motor Analysis

• Establish maintenance philosophies for instrumentation systems

• Designing total instrumentation routine to meet individual requirements

• Process instrumentation selection

• Hazardous area equipment design and selection

• Control and communication architecture

• PLC I/O listing and component selection

• Communications network design

• Point to point wiring checks, function checks and loop checks to final handover of process instrumentation & control system including verification & validation of new and existing installations

• Instrumentation calibration, loop checking and optimization

• Diagnostic alarm checks, software modifications, & interlock checks as per the best industry practice for control systems (DCS, ESDS, PLC & SCADA)

• Calibration & validation as per OEM recommendation for analysers

• Multidisciplinary proficiency in 2D and 3D drafting:

• Mechanical

• Electrical & Instrumentation

• Civil

• Structural

• Process

• Cross industry i.e. Mining, Process, Power and Utilities, infrastructure etc

• CAD Database development

• Development of 3D models

• Generation of general arrangement drawings

• Isometric drawings

• Navis works model and pdf models for viewing and design reviews

• As-Built Update

• Transferring plant design data to IBM MAXIMO  BIM module as master data